Case Study: Perske KRSR35-7-2-SM HSK25R Spindle Rebuild After Catastrophic Rear Bearing Failure

Spindle Make: PerskeModel: KRSR35-7-2-SMTool Interface: HSK25RSerial Number: 01414118Condition at Arrival: Locked Up The Situation This Perske KRSR35-7-2-SM HSK25R spindle was brought in completely locked up. The unit could not rotate and required immediate disassembly to determine the cause of failure. Full teardown confirmed catastrophic rear bearing failure as the root issue. Failure Analysis 🔹 Catastrophic…

Read More

Case Study: CMS GR.6997-WC Spindle Rebuild After Stator Failure & Drawbar Engagement Incident

Spindle Make: CMSModel: GR.6997-WCSerial Number: Co.039959-170Service Type: Full Rebuild + Stator Rewind + Mechanical Repair The Situation This CMS GR.6997-WC spindle was sent in for evaluation after performance issues were reported. Initial electrical testing immediately revealed a critical issue:The stator had failed and required rewinding. However, further disassembly uncovered an additional mechanical event that significantly…

Read More

Case Study: Brevettato NDX13A/40 Spindle Rebuild After Severe Moisture & Oil Contamination

Spindle Make: BrevettatoModel: NDX13A/40 ISO 40Serial Number: 02529/19Condition at Arrival: Locked UpService Performed: Full Precision Rebuild + Pneumatic System Restoration This Brevettato NDX13A/40 spindle was received in a locked condition and unable to rotate. Initial inspection revealed significant contamination from the compressed air system combined with missing internal components in the rotary coolant coupling. The…

Read More

Case Study: Omlat 06478200 Spindle Rebuild After Compressor Oil Contamination

How Air System Failure Nearly Caused Catastrophic Bearing Damage Spindle Model: Omlat 06478200Serial Number: 080997Service Performed: Full Precision RebuildRoot Cause: Compressor oil ingression This Omlat 06478200 spindle was sent in for initial inspection after performance concerns began developing in production. During disassembly, a severe contamination issue was discovered — compressor oil had entered the spindle…

Read More